Notebook internal structure visual comprehensive tester
1. Equipment pictures
2. Device function description
This equipment is mainly aimed at the production line products such as notebook computers, air conditioners, and TV remote controls, which require the human eye to visually determine the abnormal products, and perform visual automatic detection. This equipment detects the internal structure of the notebook, and the detection items include:
Detect the presence or absence of screws (protruding head screws, countersunk head screws), the minimum screw is M1.4 * 1.6
Detect the position and presence of foam
Check whether the cable is inserted properly
The operation method is: placed in the customer's assembly line, the tested product flows into the detection equipment, triggers the photoelectric (or other sensors), takes pictures of the CCD camera signal, and has a professional image software analysis platform - the GOI platform to intelligently analyze the image, instead of Manual visual inspection.
The entire testing process is automated, fast, intelligent, and standardized. The entire testing process achieves uniform quality and standardized rapid testing.
Since the entire testing process is automated, one person can control multiple devices, which can save a lot of manpower while improving efficiency.
3. Equipment testing process
Test flow chart:
4. Comparative analysis of project import efficiency and manual testing
Automatic visual inspection before and after import profiling:
Manual inspection overview:
1. The positive judgment rate cannot be guaranteed;
2. The manual detection time cannot be guaranteed: ;
3. Long-term operation is prone to visual fatigue;
Overview after importing visual auto-detection:
1. The detection time of a single unit is 18s;
2. There is no omission of judgment in accordance with the set rules;
3. The positive judgment is 99%;
4. The detection rate is 100%;
5. - One person operates n sets of equipment to save manpower;
Five, equipment import cost recovery cycle accounting
Take a product that takes 6 minutes to test once as an example:
|
project |
before import |
after import |
|
Capacity |
same |
same |
|
The detection rate |
Can not guarantee |
The missed judgment rate is 0%, and the correct rate is 99% |
|
Number of personnel in a single shift (person) |
many people on the line |
one line |
For detailed plans, please contact our sales staff
Company Tel: 010-58937596
