Online Circuit Board Tester (ICT) 6001

The main detectable manufacturing defects include:

1. Component failures: Components such as resistors, capacitors, inductors, diodes, transistors, and integrated circuits exhibiting out-of-specification performance,

Damage.

2. Welding defects: Bridging or soldering omissions occurring after wave soldering or reflow soldering during PCB assembly and fabrication.

3. Component Placement (or Soldering) Errors: Missing, reversed, or incorrectly placed components during PCB assembly and manufacturing.

4. Circuit board failure: Open or broken copper traces on the PCB board.

Benefits of using an online tester:

The application of online testing equipment has dramatically transformed PCB production processes and management, and its implementation in businesses specifically manifests itself in the following areas:

1. Significantly increase production speed and output, while improving first-pass yield.

The application of online testing equipment has resolved bottlenecks in production, enabling the production line to achieve its highest possible equipment utilization rate—resulting in both a high first-pass yield and maximum output.

2. Significantly reduce the number of maintenance technicians and the training required for them

Since each online tester requires only one circuit board technician, and the technician’s role is limited to troubleshooting issues based on the tester’s printed reports—without needing to understand circuitry—the need for specialized training is eliminated altogether. As a result, companies have significantly reduced their reliance on highly skilled maintenance technicians.

3. Streamline production quality management processes and methods

Thanks to the availability of immediate detection and statistical tools for inspection and soldering quality, the quality of the preceding process is now rapidly subject to feedback control.

4. Significantly reduce production costs

It goes without saying that production costs have been significantly reduced—thanks to substantial savings in labor hours, training expenses, administrative fees, material costs, and more.

5. Significantly reduce after-sales service costs and enhance the company's market reputation.

Before the adoption of online testers, a significant number of products with latent defects—though initially appearing to function properly—made their way into the market, leading to sharp post-sales quality issues, skyrocketing service costs, and a vicious cycle that eroded corporate credibility. In contrast, online testers can detect and eliminate hidden faults on circuit boards, ensuring comprehensive quality control and effectively resolving the problems described above.

6. Accelerate the development and production of new products

Online testing equipment enables new products to reach stable, mass-production readiness in just a few days, allowing companies to swiftly launch innovative offerings that meet market demands—without having to worry about managing production or compromising product quality.

7. Strengthen the company's ability to undertake processing contracts and enhance the success rate of its horizontal joint ventures and collaborations.

Today, whether or not a manufacturer has online testing equipment has become a critical factor that domestic and international buyers consider when evaluating potential partners. For specialized processing companies, possessing online testing equipment not only serves as a robust tool for ensuring comprehensive quality control but also helps accelerate production—both of which can quickly earn the trust and recognition of prospective collaborators.

Product features:
　　– Automated program learning, automatic parameter selection
　　– Grouped block testing mode, exponentially boosting efficiency while reducing investment.

– A convenient system expansion structure that can be upgraded anytime to meet evolving needs.
　　– Comprehensive self-check function ensures consistently optimal condition before operation
　　– Automatic alert for poor probe contact
　　– Automatic data saving and backup, ensuring no data loss
– Up to 8 isolation pins per step, for component isolation testing
　　– Automatically eliminates distributed capacitance and contact resistance
　　– Rich statistical features such as numbers, charts, and curves, providing the most reliable data for improving processes and managing quality.
　　– Fully automatic discharge function for the board, enhancing equipment reliability

– Utilizing a four-wire, eight-strand testing technique to eliminate lead resistance and probe contact resistance, ensuring stable micro-resistance measurements as low as 0.01 ohms
　　– Three-needle capacitor polarity testing technology, capable of testing capacitor polarity
　　– A multi-pin device measurement method, specifically designed for testing devices with multiple pins
　　– Detectable faults such as incorrectly or reversely inserted ICs (integrated circuits), as well as open-pin issues

– The use of technologies such as transistor β testing enables consistent component inspection.
– Highly sensitive voltage-sensing technology capable of detecting open circuits caused by poor soldering on IC pins, as well as plug-in connectors and polarity in small capacitors.
　　– Measurable 48V Zener Diode (Optional)

– Extremely high test coverage and resolution, capable of measuring devices such as optocouplers, potentiometers, connectors, crystal oscillators, and more
　　– Waveform display with coordinated scaling ensures more accurate and reliable measurement values
　　– Self-calibrates automatically without the need for external circuits
　　– Up to 5 MHz signal source frequency
　　– Measurable frequency up to 50 MHz (optional)
　　– The use of a software filter ensures exceptionally stable testing!

Scalable functional test items:

1 , Vibrators:

Testing the mobile phone vibrator—checking whether it rotates or not

2 • Varistor:

To test the quality of a varistor, accuracy ± 5%

3 , Photosensitive devices:

Testing the quality of photosensitive devices.

4 • Hall element:

Testing the performance of the Hall device.

5 • Measure frequency:

Measure the frequency value. Perform a frequency test on the point under test, where the signal source being measured is a small AC signal. ( Width

Value 1-8V) Or TTL Signal.

6 , Measure voltage ( 0-10V ):

Measuring the AC and DC voltages of the output allows you to test either the average value or the peak-to-peak value of signals with DC input.

Or the peak-to-peak value of the AC signal

7 • Measure current:

Output a DC voltage, measure the output current, and specify the test range. 0–80mA , accuracy ±

10%

8 • Static current:

Measuring the microampere-level static current of the device under test when it is not operating,

9 · Programmable power supply:

Power supplies can be customized to meet customer needs.

10 , Multi-channel Programmable Power Supply:

Simultaneously provides three voltage channels and one constant current channel.

11 Signal conditioning board:

A signal conditioning board specifically designed for detecting tiny voltage and current signals, featuring dynamic…

State filter, which allows software settings to measure signals at specific frequencies.

12、 LED Testing ( RGB ):

Specifically designed for measurement LED The brightness (The frequency corresponding to the brightness of the LED under test) And colors.

13、 LED Brightness:

Using a dedicated brightness testing module, we will LED Glowing RGB The quantities are measured separately,

To achieve detection LED Brightness (The sum of RGB and component absolute values) The purpose is to measure, either by capturing images through a camera or in other methods.

LED Its weight, brightness, color, and more.

14 Large-current measurement LED ：

Measure brightness using the high-current test module.

15、 GPIB Test:

The software provides connectivity and control. GPIB The device's interface can be controlled via command instructions.

GPIB The device performs corresponding operations, such as sending voltage (via a programmable power supply) and testing frequency.

(Oscilloscope), etc.

16、 IIC Communication module

Employing a modular design for testing IIC Interface devices, which can be customized according to IIC The device's no

Yes, edit different test steps to run the tests.

17、FIN668 Functional Testing

Dedicated FIN668 Chip testing module.

18、 TVS Testing

For testing TVS Breakdown voltage of the device, reverse leakage current, and more