Calculator function with visual comprehensive tester
Keywords:
Category:
Calculator Board Function Test
Product accessories:
Helpline:
Calculator function with visual comprehensive tester
Calculator Functionality and Visual Comprehensive Tester
1. Equipment Images
Test fixture structural design:
Tianzi-style arrangement with a vertically pressing fixture structure
II. Equipment Function Description
This equipment is primarily used for functional testing of display panels found in calculators, air conditioners, TV remote controls, and small household appliances. During testing, it requires users to manually press buttons multiple times, and since the tests involve multiple display screens, operators must visually inspect each screen to identify products with display anomalies.
The operation can be performed either manually by human operators or automatically using a robotic arm. Once the items are picked up and placed, the equipment automatically initiates the testing process, simulating human hand movements to replicate key-press actions. A CCD camera captures images, which are then analyzed by the advanced GOI platform—a specialized image-processing software tool—enabling intelligent analysis of the images and eliminating the need for manual visual inspection.
The entire detection process is automated, rapid, intelligent, and standardized—ensuring consistent quality while enabling fast, standardized testing.
Since the entire inspection process is fully automated, one person can manage multiple devices, boosting efficiency while significantly reducing labor costs.
III. Equipment Testing Procedure:
Test Flowchart:
IV. Comparative Analysis of Project Import Efficiency vs. Manual Testing
5. Calculation of the Equipment Import Cost Recovery Period
For example, let’s take a product that takes 6 minutes to test once.
|
Project |
Before importing |
After importing |
|
Time per single test (seconds) |
360 |
260 |
|
Single-station 8-hour capacity (4-piece inspection) |
320 |
448 |
|
Total production capacity for a single 8-hour shift |
3500 |
3584 |
|
Number of personnel per shift (people) |
11 |
3 |
|
We have imported 8 units of visual inspection equipment, enabling a production capacity of 3,500 pieces per shift lasting 8 hours.
Since operators only perform pick-and-place actions, one person can simultaneously operate three machines, significantly reducing staffing needs—requiring just 8 workers for a single board operation. |
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For detailed proposals, please contact our sales representative Ding Jianfeng: 18028750356