Circuit Board Tester (ICT) 8001

  Product performance features:
　　The testing program learns automatically, eliminating the need for manual programming—effectively enabling near-zero-code development, reducing reliance on specialized personnel, and significantly boosting programming efficiency.

WINDOWS fully supports Simplified Chinese and English operating systems, offering user-friendly software that ensures stable, secure, and reliable performance—plus, it’s designed for easy operation!
　　PCB board graphic display function, showing fault locations in real time for easy identification and localization of faulty components.

Equipped with photoelectric protection functionality, providing operators with maximum safety.
　　Superb compatibility: The fixture (needle bed) and programs for all major ICT models on the market can be freely integrated and converted.
　　Powerful network service capabilities enable convenient remote control, debugging, maintenance, self-inspection of equipment, and software upgrades.
　　Using a lower-level embedded processor enhances testing accuracy and stability.
　　Dual-channel high-speed synchronous acquisition technology significantly boosts testing speed.
　　Using a DDS signal source, no calibration is required, and the frequency accuracy is high.
　　Modular hardware design and a programmable testing method make functional expansion even more convenient.
　　Password protection feature: Data is secured across three levels—administrator, engineer, and operator—ensuring safe and reliable data management.
　　Database management is employed for convenient data access and statistical analysis. Rich statistical features, including numbers, charts, and curves, provide the most reliable data to enhance process improvement and quality management.
　　Fully automatic discharge function discharges circuit boards or components before and after testing, protecting both the system and the product under test.
　　Using a four-wire, eight-strand testing technique eliminates lead resistance and probe contact resistance, ensuring more stable micro-resistance measurements as low as 0.01Ω.
　　Sensitive voltage-sensing technology and independently developed TEST JET technology enable the detection of issues such as soldering defects, open circuits in IC pins, and connector problems.

The combination of the three-point test and the leakage current test method covers nearly all electrolytic capacitor polarities.
　　High test coverage and resolution enable the measurement of devices such as optocouplers, potentiometers, and connectors.
　　Each step features up to 8-pin isolation, providing the optimal and most efficient testing conditions for components.
　　Advanced self-check functionality: It can inspect AC, DC, channel boards, signal boards, I/O cards, and more, automatically displaying whether each component is functioning properly or if any issues exist. This ensures the equipment operates at its most stable level, guaranteeing that devices remain in optimal condition before every task begins.
　　Barcode Scanning: Scan the PCB’s serial number using a barcode reader to store test results, providing data for production or maintenance management.
　　Capable of testing flexible printed circuit boards (FPC boards), as well as wires and soldered components.
　　Flexible expansion options: Starting with a standard configuration of 320 points, you can add up to 1,216 points (64 points per block switchboard) or even 2,432 points (128 points per block switchboard), perfectly tailored to meet the testing requirements of various products on your production line.
　　Small capacitors and inductors are tested for stability and accuracy, and their performance remains unaffected by temperature changes.
　　The test voltage can reach up to 100V, and all test points are fully operational.
　　RELAY boasts advantages such as high dielectric strength, large on-state current, and low resistance, making it ideal for configuring functional tests.
The main detectable manufacturing defects include:

1. Component failures: Components such as resistors, capacitors, inductors, diodes, transistors, and integrated circuits exceeding tolerance limits,

Damage.

2. Welding defects: Bridging or soldering omissions occurring after wave soldering or reflow soldering during PCB assembly and manufacturing.

3. Component Placement (or Mounting) Errors: Missing, reversed, or incorrectly placed components during PCB assembly and manufacturing.

4. Circuit board failure: Open or broken copper traces on the PCB board.

Benefits of using an online tester:

The application of online testing equipment has dramatically transformed PCB production processes and management, and its implementation in businesses is reflected specifically in the following areas:

1. Significantly increase production speed and output, while improving first-pass yield.

The application of online testing equipment has resolved bottlenecks in production, enabling the production line to achieve its highest possible equipment utilization rate—resulting in both a high first-pass yield and maximum output.

2. Significantly reduce the number of maintenance technicians and the training required for them

Since each online tester requires only one circuit board technician, and the technician’s role is simply to interpret the fault reports printed by the tester—without needing to understand circuitry—the need for specialized training of these technicians is eliminated. As a result, companies have significantly reduced their reliance on highly skilled maintenance personnel.

3. Simplify production quality management processes and methods

Thanks to the availability of immediate detection and statistical tools for inspection and soldering quality, the quality of the preceding process is now rapidly fed back for control.

4. Significantly reduce production costs

It goes without saying that production costs have been significantly reduced—thanks to substantial savings in labor hours, training expenses, administrative fees, material costs, and more.

5. Significantly reduce after-sales service costs and enhance the company's market reputation.

Before the adoption of online testers, a significant number of products with latent defects—though initially appearing to function properly—made their way into the market, leading to sharp post-sales quality issues, skyrocketing service costs, and a vicious cycle of declining company credibility. In contrast, online testers can detect and eliminate hidden faults on circuit boards, ensuring comprehensive quality control and effectively resolving the problems described above.

6. Accelerate the development and production of new products

Online testing equipment enables new products to reach stable, mass-production readiness in just a few days, allowing companies to continuously and swiftly introduce innovations that meet market demands—without having to worry about managing production or compromising product quality.

7. Strengthen the company’s ability to undertake processing contracts and enhance the success rate of its horizontal joint ventures and collaborations.

Today, the availability of online testing equipment has become a critical factor that domestic and international buyers consider when evaluating potential manufacturing partners. For specialized processing companies, possessing online testing capabilities not only serves as a robust tool for ensuring comprehensive quality control but also helps accelerate production—both of which can quickly earn them recognition and trust from prospective collaborators.