Our company's advantages of the AOI Automated Optical Inspection System
Release date:
2015-11-13 00:00
Source:
What are the advantages of our company's AOI software compared to products from other companies?
Our company's AOI software boasts independent intellectual property rights, featuring a multi-threaded, multi-process collaborative software platform along with an OpenCV-based visual pattern recognition algorithm platform.
Our multi-threaded, multi-process collaborative software platform fully leverages the technological advantages of today's PCs. As multi-core computing technology continues to advance rapidly, our company's AOI software is even better equipped to maximize hardware resources.
The OpenCV-based visual pattern recognition algorithm leverages an open-source technology platform, incorporating several innovative techniques: intelligent weight analysis, network feedback control, hybrid computation methods, programming-free algorithms, automated programming approaches, automated PCB fixture technology, and advanced detection methods for discrete solder joints.
It can automatically and accurately assess the soldering conditions of components on assembled circuit boards—detecting common defects such as missing components, misplaced parts, reversed polarity, insufficient solder at joints, false soldering, and short circuits between IC pins.
It can detect even the smallest surface-mount components (01005) and identify circuit boards that are invisible to the human eye. By leveraging machine precision, it seamlessly takes over quality inspection processes that were previously challenging or impossible for humans to perform accurately. Combined with network-based feedback control, this system enables real-time adjustments to production processes, significantly enhancing product quality, reducing labor intensity, and improving detection accuracy, objectivity, and overall manufacturing efficiency.
This system enables the detection and correction of PCB assembly defects during the manufacturing process. The cost incurred during process monitoring is significantly lower than the expenses associated with performing these checks after final testing and inspection—often resulting in savings that are more than tenfold—and represents a major step toward achieving zero-defect production.
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